DIC to expand capacity for PPS compounds to cater to auto market


Japan’s DIC Corporation will expand the production capacity for polyphenylene sulfide (PPS) compounds, of which it says it is the leading global supplier, at its Komaki Plant, in Aichi Prefecture. The company will invest approximately 800 million yen to expand the plant’s PPS compound production capacity to 3,500 tonnes/year. New equipment is scheduled to begin operating in September 2018.

After the expansion, it will have total capacity of 26,500 tonnes/year in Japan. It also has plants in Austria (6,000 tonnes/year), Malaysia (4,000 tonnes/year) and China (6,000 tonnes/year), bringing its total capacity globally to 43,000 tonnes/year. It also has a capacity of 23,000 tonnes/year for PPS resin at its plant in Kashima, Japan.

Valued for their excellent heat and chemical resistance and dimensional stability, PPS compounds are super-engineering plastics used widely as an alternative to metal materials in automotive components, as well as in types of housing equipment such as hot water heaters. In the automotive industry, in particular, a variety of factors continue to fuel a steady increase in the volume of PPS compounds used per vehicle. These include the adoption for an increasing variety of components, a shift from other plastics arising from the need for specific performance features, and the expansion of use in electronic components.

Global demand for PPS compounds is currently growing at 6%–8% annually. The situation in Japan, the principal market for these compounds, is similar. The decision to expand the Komaki Plant’s PPS compound production capacity for was taken in recognition that doing so would be necessary for the DIC Group to respond effectively to robust demand growth and further grow this business.

Under its current medium-term management plan, DIC108, DIC has positioned PPS compounds as a business that it expects to drive growth in the years ahead. Accordingly, the company has leveraged its integrated production configuration, which encompasses everything from the polymer to compounds, to steadily enhance its performance.

Going forward, DIC says it will capitalise on its global production capabilities, which it has reinforced in recent years, and network of technical service centres, with the aim of raising its share of the global market for PPS compounds to 30%, from 27% at present, by fiscal year 2018.


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